PROCESS

HOT DIP GALVANIZING
GALVANIZING: THE BEST PROTECTION FOR STEEL

PETITJEAN has its own on-site galvanizing facility: "Galva Express" and is a member of the Galvazinc Association.

Galvanization: the most economical system of protection, ensuring long-lasting protection.

• PHYSICAL PROTECTION

To hot dip galvanize a metal item, it is first cleaned and fluxed then dipped into a bath of molten zinc (at 450°C).

This process gives galvanization its specific qualities:

- Ideal attachment of the zinc coating
- Corrosion resistance
- Abrasion resistance
(A certain aptitude for deformation) limited suseptability to damage.

• PROCESS :

ATTACHMENT


DEGREASING :

Dissolution of any greasy material (alkaline solution)
 
RINSING

Elimination of the acid solution (clear water)
  CLEANING

Elimination of rust and calamine (50% solution hydrochloric acid)
RINSING

Elimination of the acid solution (clear water)
FLUXING

Facilitate the zinc grip
Protection against oxidisation before galvanization (zinc chloride and ammonia)


 

DRYING


Heating of the item to avoid splashing of zinc.


 
GALVANIZATION :

Deposit of zinc on all the item's surfaces
(zinc Zi - 99.5% guaranteed on first fusion).
   
UNHOOKING


 
 
 
• STANDARDS AND GALVANIZATION
Our laboratory is equipped to perform all the checks provided for in standard EN ISO 1461.

We also have various metallographic testing materials for:

- Preparing samples (cutting, polishing, finishing)
- Measuring thicknesses
- Measuring hardness



• A HIGH-PERFORMANCE FACILITY: AN EXCEPTIONALLY LARGE BATH

Control screen for overhead conveyors: automation ensuring the repeatability of the production cycle and contributing to ensuring consistent galvanization quality
The bath's useable dimensions: 15.5 x 2 x 2.7m

Performance:
The dimensions enable us to galvanise very large items in a single operation.

At the request of customers the double-dip galvanization process enables the processing of larger items.

Petitjean is capable of galvanizing more than 200 tonnes of steel per day.


• QUALITY : Our entire galvanization process complies with ISO 9001 standard.